To supervise and coordinate quarry and crushing operations on shift to ensure safe, efficient and reliable operation of the crusher plant, achievement of production and quality targets, effective utilization of manpower and equipment, and timely reporting and resolution of operational and equipment issues.
Job Responsibilities
Supervise and coordinate the operation of the crusher plant and associated equipment to achieve planned production targets safely, efficiently and within specified quality requirements.
Monitor crusher operating parameters, material flow and equipment performance to ensure stable and efficient plant operation.
Coordinate the activities of Process Aides and other shift personnel, providing dear direction, task allocation and operational support to achieve shift objectives.
Ensure all operational activities are carried out in accordance with approved Standard.
Operating Procedures (SOPs), work instructions and established operating parameters.
Carry out equipment energy isolation in accordance with the LOTOTO procedure and ensure compliance with all applicable safety requirements.
Ensure that all jobs and operational activities are performed safely, identify potential hazards and implement appropriate safety precautions and controls.
Conduct routine inspections of crusher, screens, conveyors and other associated equipment to identify abnormal conditions, defects or potential failures.
Report equipment defects, abnormalities and breakdowns to the appropriate maintenance department and follow up corrective actions to facilitate timely restoration of equipment and minimize production downtime.
Coordinate with Mechanical, Electrical & Instrumentation, Quarry/Mining, Quality and other support functions to resolve operational and equipment-related issues.
Monitor and report production volumes, equipment availability, downtime, operating conditions and Other relevant shift performance indicators.
Ensure proper completion of shift logbooks, production records and equipment condition reports, and provide accurate and comprehensive shift handovers.
Participate in the planning and execution of planned plant stoppages, maintenance activities and other interventions required to maintain equipment reliability and operational efficiency.
Monitor the performance of contractors working within the crusher plant and ensure compliance with applicable safety, operational and site requirements.
Ensure compliance with environmental requirements, proper housekeeping and effective waste management within the crusher and surrounding operational areas.
Identify opportunities for improvement in plant operation, equipment performance, productivity and resource utilization, and escalate recommendations where appropriate.
Ensure effective utilization of manpower, equipment, power and other operations resources while maintaining required safety, quality and production standards.
Carry out any other duties as may be assigned from time to time.
Requirements Critical Knowledge
Good knowledge of quarry and crushing operations, including the operation of crushers, screens, conveyors and associated material handling systems.
Good understanding of crusher operating parameters and their impact on production efficiency, equipment performance and product quality.
Knowledge of equipment inspection procedures and basic fault identification for crusher and associated plant equipment.
Good understanding of production processes, material flow and the relationship between quarry operations and downstream cement manufacturing processes.
Knowledge of preventive maintenance principles and effective coordination with maintenance teams to minimize equipment downtime.
Knowledge of Standard Operating Procedures (SOPs), work instructions and operational control procedures.
Sound knowledge of Health, Safety and Environmental (HSE) requirements applicable to quarry and crushing operations.
Good knowledge of LOTOTO, Permit to Work and other applicable safety control procedures.
Knowledge of environmental requirements, housekeeping standards and safe waste management practices within an industrial environment.
Good analytical and problem-solving skills, with the ability to identify operational abnormalities and take appropriate corrective action.
Good knowledge of shift planning, task coordination, production monitoring and operational reporting.
Basic to intermediate computer skills, particularly Microsoft Excel, Word, PowerPoint and relevant ERP/operational reporting systems.
Good written and oral communication skills, with the ability to communicate effectively with operators, maintenance teams, contractors and other stakeholders.
Ability to prioritize tasks and make timely operational decisions in a fast-paced shift environment.
Strong attention to detail and commitment to maintaining high standards of safety, operational discipline and equipment care
Critical Experience
3+ years relevant quarry/crushing/heavy industrial experience
Educational Requirement
Bachelor's Degree/HND in Mining engineering, Mechanical Engineering, production/industrial Engineering or any other degree with relevant experience.
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Closes Friday 6 November · 12 days left
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